The montrac system

Intralogistics 4.0

Constantly changing market requirements, customised products with a vast range of variants, increasingly shorter production cycles and the fully interlinked and automated production of Industry 4.0 present a set of completely new challenges for your intralogistics. Conventional transport systems such as conveyor belts will quickly reach their limits. Only integrated transport and process solutions with intelligent controls, maximum flexibility and optimum availability will enable your company to sustainably advance its competitive position and make it fit for the future.

With the modular monorail system montrac® you can link production processes between robots and workstations more flexibly than ever before. We call this “process interlinking”. And you can fire the automation of complete production lines – from batch size one to high-volume production.

Leading medical facilities as well as industrial companies from the automotive, plastics, consumer goods, optics, food, medical and pharmaceutical industries, among others, maximize material throughput and minimize cycle times with montrac®.

In this way, montratec makes a significant contribution to enabling you to use the enormous opportunities offered by Industry 4.0 to your advantage. With smart solutions for intralogistics 4.0.

Flexibility

montrac® monorails and TracLinks make assembly fast and simple. Thanks to Smart Logistic Technology, overriding control is no longer required. The shuttles independently know precisely where to take their products.

montrac® fits perfectly into any space and also allows transportation around tight bends and over multiple floors.

The modular design with fully compatible components enables the system to be quickly adapted to meet new requirements. If a process is modified, many of the components can be reused. As a result, the flexibility in terms of layout is practically limitless.

Reliability

The modular design of the montrac® system ensures the maximum level of reliability for the system as a whole. If a shuttle malfunctions, it can be replaced immediately without having to stop the entire system.

Production capacity can be flexibly increased by adding additional shuttles. State-of-the-art, early detection sensor technology on the montrac® shuttles enables the shock-free transportation of workpieces. This also allows sensitive components to be securely transported and stopped without vibration.

Optimised your processes down to the last second and still losing costly production time? Thanks to the on-board power supply on its shuttles, montrac® enables you to test or process your workpieces during transport. Travel time consequently becomes production time.

In addition, thanks to automatic grounding the montrac® system meets the most stringent anti-static requirements – perfect for electronic, IT and circuit board sector applications.

Montratec Configurator

    Montratec

    montratec GmbH
    Johann-Liesenberger-Str. 7
    78078 Niedereschach
    germany
    montratec.com

    Products

    Smart Logistic Technology

    “Smart Logistic Technology” is the name of a method that serves to operate the route of a montrac transport system independently of a control system. The Smart Logistic Technology was developed because of the possibility of linking identity features with control commands to allow route components to operate autonomously. The control system is relieved of the tasks that are connected with the temporally and functionally correct activation of actuators of the route. This allows to concentrate on the machining processes in the process stations at the control level.

    Travel time becomes production time

    montrac® offers the possibility to test or further process workpieces even during transport. The possibilities offered by a power supply on the shuttle – permanently available with maximum power of 3A at 24 VDC – are practically unlimited.
    Let your imagination run wild and revolutionize your transport system and thus your production!

    Safety

    The montrac® transport system is freely accessible at all times. On the one hand, the system operates with low DC voltage (24 or 48 V), so that protection against contact is completely unnecessary. On the other hand, each shuttle is equipped with sensor-controlled safety technology that detects obstacles on the rail and stops the shuttle automatically.